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Other industry · 2022

Printing press, cylinders in lockstep

The printing press's DC drives were obsolete, and its cylinders had to turn in exact sync.

Client
PT Central Sahabat Baru
Year
2022
Location
East Java
My role
Engineer, hands-on
Delivered through
Firmansyah.co, as subcontractor to PT Apikon

Layers worked on

  1. 01Field
  2. 02Logic
  3. 03Telemetry
  4. 04Screen

What we did

  1. 01Control Techniques Mentor II DC drives replaced with Nidec Mentor MP.
  2. 02Digital lock synchronization (electronic line-shafting) between print cylinders using encoder pulses.
  3. 03Power cubicles, armature cabling, field control, encoder feedback and emergency stops reworked.
LocationEast Java

The result

Digital lock synchronization under 5 ms per degree of error.