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Other industry · 2020

Annealing ovens, now on record

When a customer claims a product failed, the plant needs temperature proof for each batch. So I added monitoring to the aluminium foil annealing ovens.

Client
PT Intibumi Alumindotama Industry
Year
2020
Location
North Sumatra
My role
Engineer, hands-on
Delivered through
Firmansyah.co

Layers worked on

  1. 01Field
  2. 02Logic
  3. 03Telemetry
  4. 04Screen

What we did

  1. 01A telemetry network collecting multi-zone thermocouple readings from every annealing oven.
  2. 02Tracking of heating ramps, soak times, circulation fan interlocks and cooling curves against the recipe.
  3. 03A batch logging application that produces heating certificates and temperature excursion logs automatically.
LocationNorth Sumatra

The result

Every batch has a temperature record, so failure claims can be checked against data.